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Name:CarPc psu:80W DC/DC POWER SUPPLY FOR CARPC

Mould:80W DC/DC POWER SUPPLY FOR CARPC

80W DC/DC POWER SUPPLY FOR CARPC

1  Function Description

DC/DC ATX power supply for automobile application, 7V-20VDC input, +5V,+12V,+3.3V,-12V,+5VSB and PG (power good signal) outputs.

2  Operation Environment

Item
Unit
Minimum
Typical
Maximum
Test Conditon
Temperature
¡æ
-20
 
50
 
RH
%RH
40
 
90
No Condensation

3 Technique Requirement

3.1 Input Characteristic

Item
Unit
Minimum
Typical
Maximum
Test Conditon
DC INPUT
Vdc
9.0
 
20
 
Iput Current
A
 
 
 
 
Input Inrush Current
A
 
 
10
 
 

3.2  Output Characteristic

3.2.1  Output Voltage Regulation

Output
Min. Load
Max. Load
Peak Load
Output Voltage range
Ripple£¨pk-pk£©£¨rated load¡¢20MHz limit£©*
+5V
0.5A
5A
6A
4.75~5.25V
50mV
+12V
0.1A
2A
4A
11.40~12.60V
120mV
+3.3V
0.5A
5A
6A
3.14~3.55V
100mV
-12V
0A
0.3A
 
-11.0~-13.2V
120mV
+5VSB
0.1A
1.5A
1.5A
4.75~5.25V
100mV
PG
 
 
 
4.75~5.25V
 
 
*: Need to add 47¦ÌF/16V tantalum capacitor and 0.1¦ÌF high frequency capacitor on test point when testing.
3.3V and + 5V total output power not to exceed 40W
3.3V, + 5V and +12V total output power not to exceed 60W

3.2.2 Cross Regulation

The output voltage and output ripple should satisfy the following specification under the below 4 conditions
 
Input
Output
Loading
Output Range
Ripple
9VDC
+5V
5A
4.75~5.20V
50mV
+12V
2A
11.4~12.6V
120mV
+3.3V
5A
3.10~3.40V
100mV
-12V
0.3A
11.0~13.2V
120mV
+5VSB
0.5A
4.75~5.25V
50mV
9VDC
+5V
0.5A
4.75~5.20V
50mV
+12V
0.2A
11.4~12.6V
120mV
+3.3V
0.4A
3.04~3.40V
100mV
-12V
0.1A
11.0~13.2V
120mV
+5VSB
1.5A
4.75~5.25V
50mV
20VDC
+5V
5A
4.75~5.20V
50mV
+12V
0.2A
11.3~13.0V
120mV
+3.3V
5A
3.10~3.40V
100mV
-12V
0.3A
11.0~13.2V
120mV
+5VSB
0.5A
4.75~5.25V
50mV
20VDC
+5V
0.5A
4.75~5.20V
50mV
+12V
2A
11.5~12.9V
120mV
+3.3V
2A
3.10~3.40V
100mV
-12V
0.3A
11.0~13.2V
120mV
+5VSB
1A
4.75~5.25V
50mV
 

3.2.3 Others Output Characteristics

Item
Unit
Minimum
Typical
Maximum
Test Conditon
Output Power
W
 
 
72W
DC output power
Efficiency
%
80
 
 
Rated load
 
 
 
 
 
 
Turn on Overshoot
%
 
 
10
 
Rise Time
ms
 
 
10
Output voltage up from 0% to 95%£¬rated load
Hold up Time
ms
2
 
 
Rated load

3.3  EMC Requirement

Item
Request
Standard
Judgement Grade
Conducted interference
CLASS A, 3dB margin
GB9254-1998
Ensure system pass the CLASS A and have 3dB margin
Radiation interference
CLASS A, 3dB margin
GB9254-1998
Ensure system pass the CLASS A and have 3dB margin
Harmonic Current
 
GB17625.1¡ª1998
 

3.4  Protection Function

Item
Unit
Yes/No
Minimum
Typical
Maximum
Recovery Characteristic
Input invertion protection
 
Yes
 
 
 
 
+5V OVP
V
Yes
5.8
 
6.8
Latched, need to re-apply DC input to recovery
+12V OVP
V
Yes
13.2
 
15.6
Latched
+3.3V OVP
V
Yes
3.9
 
4.3
Latched
Output Over Power Protection£¨+5V,+12V£©
Ratio to rated load
Yes
 
150%
 
Latched
 
 
 
Output Over Power Protection£¨+3.3V£©
Ratio to rated load
Yes
 
250%
 
Latched
Short CircuitProtection£¨+5V,+12V,+3.3V£©
 
Yes
 
 
 
Lached
      
 

4  Monitoring ,Signal Control

4.1 Process Sequence

Item
Name
Characteristic
 
1
Ignition
(The Ignition signal controlled by the voltage signal from the key)
1)     Ignition=OFF, Nothing happens£¬waiting for Ignition signal ON¡£
2)     Ignition=ON£¬wait for 3-4s£¬open £«5VSB output£¬after another 1s the MCU sends an ¡±ON¡± signal to the motherboard via the 2 wires connected to the motherboard¡®s ON/OFF pins. The motherboard will turn ON and your system should start booting¡£
3)     Ignition=ON£¬ nothing happens£¬your computer will remain ON.
4)     Ignition=OFF ,wait about 10s and then it turned motherboard OFF by sending a signal to the motherboard¡¯s ON/OFF switch. Your computer should turn off gracefully. During this time, power will still be available for your PC to perform shutdown¡£
5£©Ignition=OFF after 10s. Power will still be provided for another 50s, long enough for most soft shutdown processes. In the event where the shutdown processes is hanging, power will be shutdown hard, turn off your computer¡¯s main power source to prevent battery drain.
6£©Go back to step 1£¬until ignition is turned ON again¡£
 
2
 
Controlled
motherboard
signal£¨PS-ON£©
PS-ON is to control motherboard ON/OFF switch for ¡®soft¡¯ start/stop sequence.. PS-ON is activated 5s after the ignition circuit is turned on and 10s after the ignition turned off.
 
 
3
 
 
Power good signal
£¨PG£©
The PG signal comes from the  No. pin8 of the 20pin output connector, it indicate the power supply working condition, this ¡®TTL¡¯ signal is the result of ¡°AND¡± relationship with DC output and DC input voltage . On working condition, if the DC input voltage is well within it¡¯s operation range, then the PG signal is sent out (PG is in H logic) after 100-500ms delay. If the DC input voltage down and below to 11V, or the one of DC output voltage out of it¡¯s normal range, then send out Power Fall signal (that is: PG is in L logic). The Power Fall signal fall to below 0.3V, should have 1ms (at least) before the +5V output down to 4.5V,. And the PG signal¡¯s slop during the rise up and fall down
Should be smooth and no any oscillation happened.  PG signal should have the capacity to drive 6 standard TTL loading.
Following is the under voltage level of each output:
Output
+5V
+12V
+3.3V
-12V
UVP level
+4.5V
+10.8V
 
-10.4V
 
 
4
 
 
Sleeping mode control
(ON/OFF)
The ON/OFF signal comes from the  No. pin14 of the 20pin output connector, is to control the power supply¡¯s working state. (Be active in ¡®L¡¯ level). If the ON/OFF signal is in floating, the power supply will have no output (except 5VSB ) and in sleeping mode . The 5VSB should be within the range of 4.75-5.25V under 1.5A loading condition, and no any audible noise can be heard. If the ON/OFF signal is shorted to ground, the power supply will be in normal working condition and have normal output voltage.
 
5
Battery Protection
The power supply will shutdown hard when the battery voltage below 11V, and the power supply will recovery ON when the battery voltage back and exceed 12V.
 
 
 
6
Hand control
The power output set by the jumper wire. when it¡¯s set in automation mode, the power supply will work according to the process of the item 1.
When it¡¯s set to hand control mode, it controlled by external switch:
1)     Ignition=OFF, Nothing happens£¬waiting for Ignition signal ON¡£
2)     Ignition=ON£¬wait for 3-4s£¬open £«5VSB output£¬the power supply go into sleeping mode, waiting for switch ON/OFF.
3)     Ignition=ON£¬press the switch button one time, sends an ¡±ON¡± signal to the motherboard .The motherboard will turn ON and your system should start booting¡£
4)     Ignition=ON, during power be in ON condition, press the switch button one time (<1s transient time). Nothing happens.
5)     Ignition=ON, during power be in ON condition, press the switch button for 3-4s, then send an ¡°OFF¡± signal to the motherboard, the power supply go into sleeping mode.
6)  Ignition=OFF, during power be in ON condition, wait about 10s and then it turned motherboard OFF by sending a signal to the motherboard¡¯s ON/OFF switch. Your computer should turn off gracefully. During this time, Power will still be provided for another 50s, long enough for most soft shutdown processes. In the event where the shutdown processes is hanging, power will be shutdown hard, turn off your computer¡¯s main power source to prevent battery drain.
7£© Ignition=OFF after 10s. during power be in OFF condition. Power will be shutdown include +5VSB output.
8£©Go back to step 1£¬until ignition is turned ON again¡£
 
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